Skip to main content

Optical Particle Analyzers

High-Resolution Technical Cleanliness Analysis for Critical Components

Conation Optical Particle Analyzers scan filter membranes to detect, measure and classify particles for Technical Cleanliness reporting. OEM, Tier-1 and laboratory teams use them when and research laboratories requiring maximum accuracy and productivity.

ISO 16232VDA 19.1Automatic ClassificationUpgradeable Platform

dexel-filtrate-optical-iv-hero.jpg

Recommended source size

1600 × 900 px

Why Optical Particle Analysis?

Process

Optical microscope imaging resolves smaller particles than a stereo system and records more detail for classification in critical Technical Cleanliness inspections.

  1. 01

    Extraction

  2. 02

    Filtration

  3. 03

    Optical Imaging

  4. 04

    Particle Detection

  5. 05

    Classification

  6. 06

    Automatic Report

Models & Variants

Select Optical IV for the flagship Conation platform, Optical NLV for a premium Nikon-based alternative, or Optical III for an economical optical particle analysis entry point.

dexel-filtrate-optical-iv.jpg

Recommended source size

800 × 600 px

DeXel-Filtrate Optical IVFlagship Series

Flagship Fully Automatic Optical Particle Analyzer

Choose Optical I when the laboratory needs the highest automation level in the range for systematic filter scanning and routine high-volume inspection.

Key Highlights

  • Fully automatic optical microscope-based particle analysis
  • Suitable for particle measurement above 2 um
  • Motorized XYZ stage for systematic filter scanning
  • High-resolution optical imaging
  • German industrial camera integration
  • Automatic particle detection and sizing
  • Metallic / non-metallic classification
  • Fibre measurement
View Full Details

dexelfiltrate-optical-nlv.jpg

Recommended source size

800 × 600 px

DeXel-Filtrate Optical NLVPowered by Nikon

Premium Nikon-Based Optical Particle Analyzer

A fully automatic particle analyzer built around a Nikon optical microscope platform and Conation software for detection, classification and reporting.

Key Highlights

  • Fully automatic Nikon optical microscope platform
  • Suitable for particle measurement above 2 um
  • Motorized XYZ stage for automated filter scanning
  • Nikon optical performance with Conation integration
  • High-resolution camera and controlled illumination
  • Automatic particle detection and sizing
  • Metallic / non-metallic classification
  • Manual validation and overlay display
View Full Details

dexel-filtrate-optical-iii.jpg

Recommended source size

800 × 600 px

DeXel-Filtrate Optical IIIEconomical Solution

Economical Optical Particle Analyzer

Choose Optical III for routine optical particle analysis when a compact platform and a future upgrade path are more important than the automation level of Optical I or NLV.

Key Highlights

  • Compact optical microscope-based particle analysis
  • Particle measurement above 2 um
  • Automated filter analysis
  • High-resolution optical imaging
  • Integrated camera and illumination
  • Automatic particle detection
  • Particle measurement and sizing
  • Metallic / non-metallic classification
View Full Details

Common Platform Features

Automatic particle detection
Particle sizing
Metallic / non-metallic classification
High-resolution optical imaging
Automatic reporting
OEM database management
Measurement calibration
Recorded audit trail
PDF reports
Excel export
Fibre measurement
Metallography upgrade path

Which Optical Particle Analyzer Should You Choose?

Compare the optical analyzer range by automation level, optical platform, reporting workflow, target laboratory and investment level.

Scroll horizontally to compare all models.

RequirementOptical IVOptical NLVOptical III
Automation LevelFully automaticFully automaticAutomatic optical analysis workflow
Microscope PlatformConation flagship optical microscope platformNikon optical microscope platformCompact optical microscope platform
Optical SystemHigh-resolution optical imaging for particles above 2 umNikon optical imaging for particles above 2 umOptical imaging for particles above 2 um
Motorized StageMotorized XYZ stageMotorized XYZ stageAutomated stage workflow
AutofocusAutomatic workflow supportAutomatic workflow supportManual and assisted focus workflow
CameraGerman industrial camera integrationHigh-resolution camera integrationIntegrated high-resolution camera
Particle ClassificationMetallic / non-metallic classification and fibre measurement
SoftwareDeXel-Filtrate software with OEM database and analyticsDeXel-Filtrate software with OEM database and analyticsDeXel-Filtrate analysis software
ReportingAutomatic PDF reports, Excel export and customer templatesAutomatic PDF reports, Excel export and customer templatesPDF reports and Excel export
Standards SupportedISO 16232 and VDA 19.1 workflows
Typical ApplicationsHigh-volume OEM laboratories, EV manufacturing, aerospace, advanced researchAutomotive suppliers, production QC, Nikon optics preference, ISO 16232 testingRoutine Technical Cleanliness, educational labs, entry-level particle analysis
Target LaboratoryPremium fully automated Technical Cleanliness laboratoriesPremium automatic laboratories preferring Nikon opticsRoutine and economical optical particle analysis laboratories
Investment LevelPremium flagshipPremium Nikon-basedEconomical optical

Review the deciding requirements.

Share the application, required range and operating conditions. An applications engineer will review the appropriate configuration.

Discuss the Comparison

Two Systems. One Investment.

Begin with the Optical NLV particle-analysis platform, then add the required 50X and 100X objectives and DeXel-Metallography Expert software when the laboratory is ready to configure a complete metallography system. The microscope, camera, computer and motion system remain in place.

50X & 100X Objectives
DeXel-Metallography Expert Software

Upgrade Path

  1. 1Technical Cleanliness
  2. 2Add Objectives
  3. 3Add Metallography Software
  4. 4Complete Metallography System
Lower investmentFuture-ready platformSingle microscopeSingle software ecosystemSingle operator trainingSingle database

Applications

AutomotiveComponent cleanliness evaluation for automotive production.
Electric VehiclesOptical particle analysis for cleanliness-sensitive EV parts.
HydraulicsFilter evaluation for hydraulic components and circuits.
Fuel SystemsFine-particle analysis for precision fuel-system components.
Medical DevicesDocumented particle evaluation for applicable devices.
AerospaceTechnical cleanliness work for aerospace components.
BearingsParticle analysis for bearing cleanliness checks.
Precision EngineeringAnalysis of contamination from precision-manufactured parts.

Need help selecting the right Optical Particle Analyzer?

Share your cleanliness standard, particle size range, throughput and upgrade expectations. Conation will recommend the right optical platform for Technical Cleanliness today and Metallography tomorrow.

Talk to an Application Engineer