Technical Cleanliness

Customized Extraction Systems

Custom engineered extraction systems designed around the customer's component, cleanliness standard and production requirement.

Discuss Custom System

customized-extraction-systems-hero.jpg

Recommended source size

1600 × 900 px

Custom Engineering Partner

Conation acts as an engineering partner for components, workflows and cleanliness requirements that do not fit standard cabinet formats.

Designed around the component

Cabinet geometry, access and handling are engineered around the real part.

Cleanliness-standard driven

System design reflects ISO, VDA and OEM cleanliness requirements.

Process integration

Extraction method, filtration and fixtures are engineered around the same component.

Production requirement fit

Throughput, ergonomics and validation needs guide the final system.

Product Visual

Large Component Cabinet

Large component extraction cabinet visual

Product Visual

Open Cabinet Concept

Open cabinet layout visual

Product Visual

Special Fixture Integration

Fixture and workflow integration visual

Customized Cabinet Model

Spreadsheet-backed customized model information is shown where available.

CTC-L20.jpg

Recommended source size

800 × 600 px

CTC-L20

Premium customized contamination test cabinet for large and extra-large components.

Extraction method: Pressure rinsing, Internal Rinsing
Automation: PLC controller, 7" HMI touchscreen, programmable, recipe storage
Component size: Customized; applications include components up to 2 m X 2 m size
Best suited for: Battery chassis, crank shafts, crank case, cylinder heads, naval and aircraft components.

System highlights

Customized rinsing chamber
Customized max component size and weight
Cascade type - 3 stages membrane filter holder
Customized solvent dispenser
Manipulator adaptable

Custom Engineering Capabilities

Customized systems are shaped by component geometry, extraction route, handling and validation needs.

Large components

Systems can be engineered for parts beyond standard chamber dimensions.

Manipulator integration

Selected cabinets can integrate heavy component positioning support.

Open cabinets

Open cabinet formats can support extra-large or unusual access needs.

Special fixtures

Fixtures can support repeatable access to critical surfaces and passages.

Integrated extraction methods

Pressure rinsing, internal rinsing and other applicable methods can be combined.

Customer-specific workflows

Customer standards, test volume and validation requirements determine the process sequence.

Selection Guidance

A custom system begins with application inputs before hardware is finalized.

Start with the part

Share component envelope, weight, orientation, internal passages and handling limits.

Define the standard

Clarify ISO 16232, VDA 19.1, OEM or internal cleanliness requirements.

Confirm the method

Select pressure rinsing, internal rinsing, air, ultrasonic or functional extraction where applicable.

Engineer the workflow

Finalize cabinet, fixtures, filtration, ergonomics and validation requirements.

Custom System Workflow

Process

Custom extraction systems are engineered around the customer's real component and cleanliness workflow.

01
Component Review
02
Standard Review
03
Method Selection
04
Fixture Design
05
Cabinet Design
06
Validation Plan

Applications

Custom extraction systems support large, heavy and complex components.

EV battery housings

Large components requiring engineered access and repeatability.

Crank shafts and crank cases

Heavy or complex components with critical surfaces.

Cylinder heads

Components where internal areas and handling matter.

Aerospace components

Large reliability-focused parts requiring custom workflows.

Naval components

Large engineered parts beyond standard cabinet assumptions.

Heavy industrial components

Parts requiring special handling or process integration.

Standards

Standards and OEM requirements guide extraction method, automation and reporting.

ISO 16232:2018

Road vehicles - Cleanliness of components and systems

VDA 19.1:2015

Inspection of Technical Cleanliness for automotive parts

OEM Technical Cleanliness Specifications

Customer-specific cleanliness limits and reporting requirements

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