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Product Software

DeXel-Weld

Check weld penetration and critical geometry on a calibrated section image. Keep the measurement, marked image and approved result together in the report.

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Recommended source size

1600 × 900 px

Dedicated Weld Analysis Platform

Start with a calibrated weld-section image. Measure the required geometry, mark the inspection points and place the approved results in a clear report.

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Recommended source size

800 × 600 px

Measurement Module

Check penetration, weld width, reinforcement, HAZ, root gap, angles and areas on a calibrated section image. The engineer can see exactly where each value was taken.

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Recommended source size

800 × 600 px

Documentation Module

Mark the inspection image with scale bars, labels and measurement lines. Reviewers can relate every reported value to the prepared weld section.

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Recommended source size

800 × 600 px

Reporting Module

Place measured images, observations and results into a consistent Excel report. Routine reports take less manual copying and are easier to compare.

Optional Module

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Recommended source size

800 × 600 px

Database & Analytics

Keep component, weld-location and operator records together. Compare production results, review trends and compile several weld locations into one report.

Built for Everyday Weld Evaluation

Set up repeatable checks for routine production parts, new weld procedures and supplier samples.

Verify the measured geometry

Measure penetration, throat or nugget size on the image and keep the measurement line visible for approval.

Match the inspection plan

Set up the required checks for each weld type, from a single fillet weld to several locations on one component.

Finish routine reports sooner

Send approved images and values to the Excel report without repeatedly copying measurements between files.

Add capacity when needed

Start with routine measurement and reporting. Add production records, trend review and multi-location reports as inspection volume grows.

Compatible Hardware

Use suitable new equipment or retain a compatible microscope and camera already working in the laboratory.

Stereo Zoom Microscopes

Use a stereozoom for larger prepared sections and routine macro checks. A suitable camera can be added without replacing the complete microscope.

Metallurgical Microscopes

Use an existing or new metallurgical microscope when fusion boundaries, fine defects or HAZ detail require higher magnification.

Existing Compatible Microscope Systems

Before recommending new hardware, Conation checks the current microscope, camera and calibration. Compatible equipment stays in service, protecting the earlier investment.

Typical Applications

Apply the same calibrated measurement method during process development, supplier approval and routine production checks.

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Recommended source size

900 × 600 px

Resistance Spot Weld Evaluation

Used on automotive panels and sheet assemblies to check nugget diameter, penetration, indentation and electrode alignment.

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Recommended source size

900 × 600 px

Fillet and Butt Weld Analysis

Check throat, leg length, penetration, reinforcement, root profile and fusion during procedure approval or routine fabrication inspection.

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Recommended source size

900 × 600 px

Chassis and Structural Welds

Inspect brackets, cross-members and load-bearing joints where weld geometry and fusion affect chassis strength and production release.

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Recommended source size

900 × 600 px

Brazing

Examine gap filling, wetting, joint continuity, porosity and the interface between the braze and parent material.

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Recommended source size

900 × 600 px

Aluminium Welding

Check penetration, porosity, oxide-related defects, fusion and HAZ condition in lightweight structures and aluminium assemblies.

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Recommended source size

900 × 600 px

Cold Stamping

Inspect welded stamped parts for cracking, local thinning, deformation and joint integrity after forming.

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Recommended source size

900 × 600 px

Heavy Engineering Welds

Review multi-pass welds and thick sections for penetration profile, pass placement, fusion and HAZ condition.

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Recommended source size

900 × 600 px

Weld Process Validation

Compare trial sections when setting welding parameters, approving a joint or checking the effect of a process change.

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Recommended source size

900 × 600 px

Production Quality Control

Record critical weld dimensions for batch release, supplier checks and repeatability studies on the production line.

Why Conation

Work with engineers who understand weld sections, measurement methods, report requirements and day-to-day inspection needs.

Weld Inspection Experience

Application engineers understand prepared weld sections, geometry checks and the decisions made from each result.

Practical System Configuration

The microscope, camera, calibration and DeXel-Weld modules are selected around the actual inspection plan.

Reporting Knowledge

Report formats are set up so measurements, marked images and observations are clear to production and customer quality teams.

Multi-location Reporting

When a component has several welds, Conation helps organise locations and build a practical component-level report.

Implementation Guidance

The team helps define calibration, measurement methods, acceptance fields and report templates before routine use begins.

Operator Training and Guidance

Operators learn how to capture, measure, review and report the same weld consistently. Technical guidance remains available after installation.

Continue with the equipment and engineering choices that determine image quality, measurement confidence and report consistency.

Weld Quality Analysis Solution

Plan the complete inspection method, from section preparation and image capture to measurement and report approval.

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Sample Preparation

Choose cutting, mounting, grinding and polishing equipment that reveals the weld boundary without damaging the section.

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Microscopes and Stereozooms

Select the magnification, field of view and camera needed to capture the complete weld or inspect finer detail.

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Image Analysis Systems

Compare DeXel platforms when the laboratory also measures microstructures, hardness impressions or other calibrated features.

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Metallography Consumables

Select consumables that produce a clean weld section with clear fusion lines and repeatable preparation quality.

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Frequently Asked Questions

Need a more repeatable weld inspection method?

Share the weld type, required measurements, current microscope and report format with our application engineers.

Request Demonstration