Resistance Spot Weld Evaluation
Used on automotive panels and sheet assemblies to check nugget diameter, penetration, indentation and electrode alignment.
Product Software
DeXel-Weld
Check weld penetration and critical geometry on a calibrated section image. Keep the measurement, marked image and approved result together in the report.
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Recommended source size
1600 × 900 px
Dedicated Weld Analysis Platform
Start with a calibrated weld-section image. Measure the required geometry, mark the inspection points and place the approved results in a clear report.
Built for Everyday Weld Evaluation
Set up repeatable checks for routine production parts, new weld procedures and supplier samples.
Compatible Hardware
Use suitable new equipment or retain a compatible microscope and camera already working in the laboratory.
Typical Applications
Apply the same calibrated measurement method during process development, supplier approval and routine production checks.
Fillet and Butt Weld Analysis
Check throat, leg length, penetration, reinforcement, root profile and fusion during procedure approval or routine fabrication inspection.
Chassis and Structural Welds
Inspect brackets, cross-members and load-bearing joints where weld geometry and fusion affect chassis strength and production release.
Brazing
Examine gap filling, wetting, joint continuity, porosity and the interface between the braze and parent material.
Aluminium Welding
Check penetration, porosity, oxide-related defects, fusion and HAZ condition in lightweight structures and aluminium assemblies.
Cold Stamping
Inspect welded stamped parts for cracking, local thinning, deformation and joint integrity after forming.
Heavy Engineering Welds
Review multi-pass welds and thick sections for penetration profile, pass placement, fusion and HAZ condition.
Weld Process Validation
Compare trial sections when setting welding parameters, approving a joint or checking the effect of a process change.
Production Quality Control
Record critical weld dimensions for batch release, supplier checks and repeatability studies on the production line.
Why Conation
Work with engineers who understand weld sections, measurement methods, report requirements and day-to-day inspection needs.
Related Solutions
Continue with the equipment and engineering choices that determine image quality, measurement confidence and report consistency.
Weld Quality Analysis Solution
Plan the complete inspection method, from section preparation and image capture to measurement and report approval.
Learn MoreSample Preparation
Choose cutting, mounting, grinding and polishing equipment that reveals the weld boundary without damaging the section.
Learn MoreMicroscopes and Stereozooms
Select the magnification, field of view and camera needed to capture the complete weld or inspect finer detail.
Learn MoreImage Analysis Systems
Compare DeXel platforms when the laboratory also measures microstructures, hardness impressions or other calibrated features.
Learn MoreMetallography Consumables
Select consumables that produce a clean weld section with clear fusion lines and repeatable preparation quality.
Learn MoreFrequently Asked Questions
Need a more repeatable weld inspection method?
Share the weld type, required measurements, current microscope and report format with our application engineers.