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Metallography Consumables

Complete Consumables for Accurate Metallographic Sample Preparation

Every cutting wheel, mounting compound, grinding paper and polishing medium affects preparation quality. Selecting them as one coordinated workflow improves repeatability, protects specimen edges and produces clearer microscope images.

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Recommended source size

1600 × 900 px

Consumable Categories

Start with the preparation stage, then match the consumable to your material, machine and required surface finish.

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Recommended: 900 × 600 px

Cutting Consumables

Select the right wheel, blade and cutting fluid to section the specimen quickly without adding heat damage or excessive deformation.

Included items

  • Abrasive Cutting Wheels
  • Diamond Cutting Blades
  • Cutting Coolants
  • Dressing Sticks

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Recommended: 900 × 600 px

Mounting Consumables

Hot and cold mounting materials hold edges, small parts and irregular specimens securely through grinding and polishing.

Included items

  • Hot Mounting Powder
  • Cold Mounting Resin
  • Silicone Mounting Cups
  • Mould Release Spray

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Recommended: 900 × 600 px

Grinding Consumables

Grinding papers, belts and discs remove sectioning damage and establish a flat surface for the polishing sequence.

Included items

  • Silicon Carbide Grinding Papers
  • Spectrogrinding Disc
  • Grinding Belts

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Recommended: 900 × 600 px

Polishing Consumables

Matched cloths, diamond abrasives and lubricants progressively remove fine scratches and reveal an inspection-ready microstructure.

Included items

  • Diamond Paste
  • Water-Based Diamond Suspension
  • Oil-Based Diamond Suspension
  • Final Polishing Suspension
  • Aerosol Spray Lubricant
  • Polishing Cloths

Laboratory Accessories & Mounting Tools

These practical accessories improve specimen handling, cold mounting quality and repeatability throughout routine laboratory preparation.

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Recommended: 500 × 400 px

Cold Mounting Die Set

A hard-coated steel die set with multiple cavity diameters for repeatable specimen geometry, long service life and routine laboratory mounting.

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Recommended: 500 × 400 px

Vacuum-Assisted Cold Mounting Setup

Improves resin penetration and edge retention while reducing trapped air, giving porous or complex specimens a better-quality mount.

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Recommended: 500 × 400 px

Mounting & Handling Accessories

Silicone mounting cups, stainless-steel coil clips and release agents hold specimens securely and simplify removal after mounting.

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Recommended: 500 × 400 px

Laboratory Accessories

Practical supporting tools help laboratories handle, identify and prepare specimens consistently through routine workflows.

Explore Consumable Range

Compare formats, sizes and uses across every preparation stage, then build a sequence that works as one complete process.

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Recommended: 500 × 400 px

Cutting

Abrasive Cutting Wheels

Choose the wheel bond and hardness to section the specimen efficiently while limiting heat and deformation.

  • Types: ferrous soft to medium hardness, ferrous high hardness, non-ferrous materials
  • Diameters: 250, 300, 350 and 400 mm
  • Thicknesses: 1.5, 2.0, 2.5 and 3.0 mm depending on wheel diameter
  • Standard bore: 25.4 mm; 31.75 mm bore available on demand
  • Pack size: 25 Nos/pack

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Recommended: 500 × 400 px

Cutting

Diamond Sectioning Blades

Precision diamond blades produce controlled cuts in delicate, hard or brittle specimens with minimal material loss.

  • Low concentration and high concentration imported blades
  • Available diameters: 3", 4", 5", 6" and 7"
  • Blade thickness range from 0.006" to 0.025" depending on blade diameter
  • Bore: 0.50"
  • Pack size: 1 No.

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Recommended: 500 × 400 px

Mounting

Hot Mounting Powder

Hot-mounting compounds create a rigid specimen that protects edges and remains stable during automated preparation.

  • Bakelite moulding powder Grade I
  • Bakelite moulding powder Grade II
  • Available Grade II color variants: red and green
  • Pack size: 1 kg
  • Use case: hot compression mounting on specimen mounting presses

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Recommended: 500 × 400 px

Mounting

Cold Mounting Resin

Cold-curing resin mounts heat-sensitive, porous or irregular samples that cannot tolerate compression mounting.

  • Cold mounting resin set
  • 400 gm powder and 400 ml liquid
  • Pack size: 1 set
  • Use case: samples that are not suited to hot mounting

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Recommended: 500 × 400 px

Grinding

Silicon Carbide Grinding Papers

A planned SiC grit sequence removes sectioning damage and leaves a flat surface for diamond polishing.

  • Waterproof sheet format: 9" × 11"
  • Round formats: 8", 10" and 12"
  • Self-adhesive round formats available
  • Sheet grit sizes: 120, 180, 220, 400, 600, 800, 1000, 1200, 2000 and 2500
  • Round grit sizes: 120, 180, 220, 400, 600, 800, 1000 and 1200

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Recommended: 500 × 400 px

Grinding

Spectrogrinding Disc

Heavy-duty grinding disc for rapid preparation of spectrometer samples before optical emission spectroscopy, with high material removal and long service life.

  • Heavy-duty disc for rapid preparation of spectrometer samples
  • Suitable for ferrous and non-ferrous materials
  • High material removal rate
  • Long service life
  • Use case: flat, clean sample preparation before optical emission spectroscopy

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Recommended: 500 × 400 px

Grinding

Grinding Belts

Coarse and fine endless belts level specimens, remove burrs and prepare larger surfaces for subsequent stages.

  • Endless belts for belt grinder
  • Size: 915 x 100 mm
  • Fine grit and coarse grit options
  • Pack size: 10 Nos/pack
  • Compatible machine type: metallography belt grinder

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Recommended: 500 × 400 px

Polishing

Diamond Paste

Precisely graded diamond paste gives the operator controlled abrasive concentration during intermediate polishing.

  • 5 gm syringe format
  • Micron sizes: 0.25, 1, 3, 6, 8, 14 and 25
  • Pack size listed as 25 grams
  • Use case: controlled diamond polishing stages before final polishing

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Recommended: 500 × 400 px

Polishing

Diamond Suspensions

Water- and oil-based suspensions distribute diamond abrasive consistently across the polishing cloth.

  • Diamond Suspension - Water Based
  • Diamond Suspension - Oil Based
  • Available variants selected according to material and polishing method
  • Use case: diamond polishing on cloths for intermediate and final preparation stages

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Recommended: 500 × 400 px

Polishing

Final Polishing Media

Fine suspensions and alumina remove the last deformation layer before microscopy or image analysis.

  • Final Polishing Suspension
  • Polishing Alumina Powder
  • Used for final surface refinement
  • Alumina powder pack size: 1 kg
  • Use case: final surface refinement before microscopy and image analysis

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Recommended: 500 × 400 px

Polishing

Polishing Cloths

Cloth texture and resilience control abrasive action, edge retention and the final scratch pattern.

  • Round cloths: 10", 12" and 14"
  • PSA backed self-adhesive cloths: 8", 10" and 12"
  • Pack size: 10 Nos
  • Compatible machine type: manual and automatic grinding/polishing machines
  • Use case: intermediate and final polishing stages

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Recommended: 500 × 400 px

Polishing

Polishing Lubricant

Lubricant keeps abrasive mobile, limits drag and helps control heat during polishing.

  • Aerosol Spray Lubricant
  • Spreadsheet item: aerosol spray bottle for polishing
  • Pack size: 200 ml
  • Use case: lubrication and abrasive distribution during polishing workflows

How to Select Consumables

Build the route around the material and inspection target, then balance removal rate, repeatability and consumable life.

Material & Hardness

Match the abrasive to how the material cuts and deforms, from soft aluminium to hardened steel, ceramics and composites.

Preparation Stage

Choose each consumable to remove the damage from the previous step without introducing a new preparation artefact.

Surface Finish

The inspection method determines how fine the grinding sequence, polishing cloth and final abrasive need to be.

Machine Compatibility

Machine format, platen size and operating mode determine the wheel, paper, cloth and mounting format.

Removal Rate & Throughput

Balance rapid stock removal with the number of samples processed and the repeatability expected from each preparation cycle.

Consumable Life

Consider replacement frequency, preparation time and consistency across repeated samples—not purchase price alone.

Why Conation Consumables

Treat the consumables as one preparation system, with dependable supply and practical guidance for your material, equipment and inspection target.

Consistent Quality

Matched consumables help laboratories reproduce the same preparation quality across operators, materials and batches.

Machine Compatibility

Available formats are selected for Conation machines and common metallography preparation equipment.

Reliable Surface Finish

A controlled grinding and polishing sequence produces the clean surface needed for microscopy and image analysis.

Suitable for Manual & Automatic Systems

Choose practical formats for manual preparation or durable combinations for repeated automatic preparation cycles.

Complete Preparation Route

Consistent availability across cutting, mounting, grinding and polishing prevents changes to the established preparation method.

Technical Application Guidance

Application engineers help refine consumable selection around material, sample geometry, throughput and the required finish.

Need Help Selecting Metallography Consumables?

Share the material, specimen size, equipment and required surface condition. Conation will define the mounting and abrasive consumables for each preparation stage.

Talk to a Metallography Specialist