Abrasive Cutting Machines

Abrasive Cutting machines has various models depending on cutting capacity, geometry of sample, motor power, wheel size; which are highly interrelated. Automated versions are also available with desired automation in terms of feed, job clamping and manipulation, controller etc.

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Abrasive Cutting Machine:


Model: CCM-3

Table top machine designed for cutting smaller cross-sections and with enclosed structure, coolant arrangement and refined control panel with safety features.

Quick Overview:

  • Motor - 3 HP, 3 phase, 420 Volt
  • Pump - 0.25 HP, 3 phase.
  • Cutting Capacity – 30-40 mm solid bar
  • Power Transmission – Wheel mounted on motor shaft
  • Control Panel - Separate panel consisting of On/off button for main motor and pump, Emergency stop, Overload protection. Indicator for door open etc.
  • Standard Accessories – Flanges, Spanners, Vice Key

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Abrasive Cutting Machine:


Model: CCM -5

Stand mounted, medium capacity machine designed to meet the critical requirements of metallurgical parameters for cutting the sample burn less, with complete operator safety through enclosed structure and safety features

Quick Overview:

  • Motor - 5 HP, 3 phase, 420 Volt
  • Pump - 0.25 HP, 3 phase
  • Cutting Capacity - 60 mm solid bar
  • Power Transmission - By V belt
  • Control Panel - Separate panel consisting of On/off button for main motor and pump, Emergency stop, Overload protection. Indicator for door open etc
  • Standard Accessories – Flanges, Spanners, Vice Key
  • Mounting Stand with storage compartments

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Abrasive Cutting Machine:


Model: CCM -10 Plus

Stand mounted, medium capacity machine designed to meet the critical requirements of metallurgical parameters for cutting the sample burn less, with complete operator safety through enclosed structure and safety features

Quick Overview:

  • Motor - 10 HP, 3 phase, 420 Volt
  • Pump - 0.5 HP, 3 phase
  • Cutting Capacity - 100 mm solid bar
  • Power Transmission - By V belt
  • Control Panel - Separate panel consisting of On/off button for main motor and pump, Emergency stop, Overload protection. Indicator for door open etc
  • Standard Accessories – Flanges, Spanners, Vice Key
  • Mounting Stand with storage compartments

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Abrasive Cutting Machine:


Optional Accessories and consumables

Quick Overview:

  • X-Y Vice to take the cut precisely at desired location for any of the above models
  • Zero RPM safety – Door opens only when wheel stops completely
  • Control panel components
  • Special cutting wheels of different diameters and grades for cutting materials of various sizes and hardness, coolant etc

Precision Diamond Sectioning Saws

Diamond precision saws are designed for research laboratories involved in study of various metallic and non-metallic materials, to take precision cut at desired location and of precise thickness

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Diamond Precision Saw:


Model: CDS-500

Specially equipped with high torque motor to run effectively at low speed, Precise sample positioning with the help of micrometer head and has coolant arrangement

Quick Overview:

  • Motor Capacity - 0.25 HP High Torque geared motor, Wheel shaft - ½” dia
  • Speed - Variable from 50 RPM to 500 RPM, Speed display - Digital RPM meter
  • Weights for loading (selectable) - Upto 250 grams, Weights for balancing - 200 grams
  • Power Supply - 230 V AC 50 Hz

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Diamond Precision Saw:


Model: CDS-4000

Auto feed Diamond Precision Saw is equipped with high torque motor to run effectively at low as well as high speed starting from 200 to 4000 RPM. The machine has sturdy vice for holding the bulky jobs and also micrometer holding attachment for thin sectioning.

Quick Overview:

  • Motor Capacity - 2 HP High Torque geared motor, Wheel shaft - ½” dia;
  • Spindle Speed - Variable from 200 RPM to 4000 RPM;
  • Cutting feed - 0.1 mm to 10 mm per minute;
  • Cutting Action - Motor and wheel both move towards job, with programmable feed;
  • Cutting Capacity - Upto 40 mm max., Linear Stroke - 105 mm, Sturdy vice having 4” opening Jaw;
  • Thin section cutting - With the help of adjustable arm having job holder and micrometer head for precise positioning,
  • Coolant systems - Built-in recirculating system,
  • Operation Panel - VFD for speed, PLC based programmable feed, Safety Features - Emergency stop, Door limit switch for safety interlock;
  • Power Supply - 230 V AC 50 Hz
  • Standard Accessories - Flanges made of S.S., Sample holder for thin sectioning, Diamond wafering blade 5"x0.014"x 1/2"

Specimen Hot Mounting Presses

Hot Mounting presses are required to make Bakelite mould around samples so as to make it convenient for further grinding/polishing, observation and preservation. They are pneumatically, hydraulically or electro-hydraulically operated and has different mould diameters such as 1”, 1.25”, 1.5” and 2”

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Automatic Specimen Hot Mounting Press:


Model: CMP-P

Automatic Specimen Mounting press is pneaumatically operated user friendly, automatically operated with rigid construction, with interchangeable mould capability and complete enclosed body.

Quick Overview:

  • Mould cylinder Diameter - 1”
  • Mould heating - By band heater of 1000 watts, Thermocouple - PT-100
  • Mould cooling arrangement - By water circulation around band heater assembly, operated through solenoid valve
  • Control Panel - Temp. Controller to feed exact required current, Avoiding the temperature overshooting leading to heat treating of the sample, Setting of Temperature - (Heating, cooling), hold time, Auto cycle for heating, holding, cooling with buzzer indications for both cycles
  • Standard Accessories - Powder pouring spoon, Bakelite Powder, Required Spanners
  • Power Supply - 230 V AC 50 Hz
  • Optional Spares and Consumables
  • Mould cylinder 1", 1.1/4", 1.1/2, 2”, Band heater element, Bakelite moulding powder, Mould release spray

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Automatic Electro-hydraulic Specimen Hot Mounting Press:


Model: CMP-HA

Electro-Hydraulic Specimen Mounting Press is designed user friendly for efficient and high quality, production of the fully consolidated specimen mounts. The press has rigid construction, complete enclosed body and elegant look. Electro hydraulic operation, Microprocessor based control panel consisting of LCD display, digital temperature controller, buzzer for heating/cooling cycles are the main features of this equipment. One can produce absolutely consolidated embedded single specimen-mould with good finish.

Quick Overview:

  • Mould cylinder Diameter - 1”
  • Mould heating - By band heater of 1000 watts
  • Mould cooling arrangement - By water circulation around band heater assembly, operated through solenoid valve
  • Thermocouple - PT-100
  • Pressure application - By electro-hydraulic power pack of 60 litres
  • Pressure setting - By rotating knob
  • Microprocessor based Control Panel - Consisting of LCD display, Temp. Controller to feed exact required current, Avoiding the temperature overshooting leading to heat treating of the sample. Setting of Temperature (Heating, cooling), hold time. Auto cycle for heating, holding, cooling with buzzer indications for both cycles
  • Power Supply - 230 V AC 50 Hz

Hydraulic Specimen Hot Mounting Press:


Model: CMP-H

Quick Overview:

  • Mould cylinder Diameter - 1”
  • Mould heating - By band heater of 1000 watts, Thermocouple - PT-100
  • Mould cooling arrangement - By water circulation around band heater assembly, operated through solenoid valve
  • Control Panel - Temp. Controller to feed exact required current, Avoiding the temperature overshooting leading to heat treating of the sample, Setting of Temperature - (Heating, cooling), hold time, Auto cycle for heating, holding, cooling with buzzer indications for both cycles
  • Power Supply - 230 V AC 50 Hz
  • Optional Spares and Consumables Mould cylinder 1", 1.1/4", 1.1/2, 2”, Band heater element, Bakelite moulding powder, Mould release spray

Grinding / Polishing Machines

These metallography grinding / polishing machines are essentially simple in design yet heavy duty and robust to last many years under severe working conditions with minimal servicing. Automatic models are highly efficient and cost effective for maximum output in short times.

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Metallography Belt Grinder:


Model: CBG - I

Belt grinder aesthetically designed with heavy duty motor, cleansing bowl and belt alignment system

Quick Overview:

  • Motor - 1 HP motor, Speed - 1400 RPM approx
  • Grinding Belt - Continuous type, 915mm X 100mm
  • Power Transmission - By Al drum Pulley, Belt alignment - By settable allen screws
  • Sample Cooling - Separate SS wash bowl with water tap arrangement
  • Power Supply - 230 V AC 50 Hz

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Single Disc Polishing Machine:


Model: CPM-I

Machine offer constant torque throughout speed range, having anti-corrosive fibre top

Quick Overview:

  • Motor - 1 HP
  • Polishing Discs - 1 No., Made of Aluminum and dynamically balanced, Disc dia – 200 mm
  • Speed - 100-1200 RPM, Speed Variation and Indication - DC drive for speed variation, variation by knob and LED RPM indicator
  • Power Transmission - By V belt and Pulley
  • Standard Accessories - Paper holding ring, Cloth holding ring, Start up consumables
  • Power Supply - 230 V AC 50 Hz
  • Optional Accessories and consumables Paper and cloth holding rings, DC drives etc, Silicon Carbide papers of various grits, Polishing Cloth of 10 " Dia, Lavigated Alumina, Diamond Paste 8, 6, 3, 1, 1/4 Micron, Aerosol Spray Bottle for polishing

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Double Disc Polishing Machine:


Model: CPM-II

Machine offer constant torque throughout speed range, having anti-corrosive fibre top and separate motors for independent disc with independent speed control knobs

Quick Overview:

  • Motors - 0.5 HP separate motors for independent discs
  • Pump - 0.5 HP, 3 phase
  • Polishing Discs - 2 Nos., Made of Aluminum and dynamically balanced, Disc dia – 200 mm
  • Speed - 100-1200 RPM, Speed Variation and Indication - DC drive for speed variation, variation by knob and LED RPM indicator
  • Power Transmission - By V belts and Pulley
  • Standard Accessories - Paper holding ring, Cloth holding ring, Start up consumables
  • Power Supply - 230 V AC 50 Hz
  • Optional Accessories and consumables Paper and cloth holding rings, DC drives etc, Silicon Carbide papers of various grits, Polishing Cloth of 10 " Dia, Lavigated Alumina, Diamond Paste 8, 6, 3, 1, 1/4 Micron, Aerosol Spray Bottle for polishing
  • Model: CPM-IIC – Machine with similar specifications as above with two polishing disc driven by single0.5/ 1 HP motor.

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Automatic Metallography Double Disc Polishing Machine:


Model: CPM-IIA

Specially designed for operator independent better quality of sample preparation. Machine can polish multiple samples at-a-time with pneumatically controlled uniform and centralized pressure. Swinging type Auto-polishing arm with locking arrangement lets user to switch specimen head from grinding disc to lapping disc. Machine offers consistent results and has high productivity

Quick Overview:

  • Motors - 1 HP separate motors for independent discs
  • Polishing Discs - 2 Nos., Made of Aluminum and dynamically balanced, Disc dia – 200 mm, replaceable type
  • Disc Speed - 50-800 RPM; Speed Variation and Indication - DC drive for speed variation, variation by feather touch keys and LED RPM indicator
  • Power Transmission - By V belts and Pulley
  • Polishing Arm Motor - Low speed reversible motor ¼ HP, sample holder can rotate in both clockwise and anti-clockwise direction with constant speed of 60 RPM
  • Operation - Pneumatically operated for centralized constant and uniform pressure application on all samples (Pneumatic line required with 6 bar pressure within vicinity of 3 mtrs). Arm can be swung from one disc to another effortlessly having locking system
  • Sample Holder - Quick change type multiple sample holder with positive locking for 6 samples of 1” dia
  • Operation Panel - It shall consist of Knobs for setting time and pressure, LED display for RPM, Emergency Stop button, water tap arrangement with solenoid valve, buzzer indication for completion of cycle
  • Standard Accessories - Specimen leveling attachment, Paper holding ring, Cloth holding ring, Start up consumables
  • Optional Accessories and consumables Grinding discs, Sample holders for 1.25” and 1.5” dia samples, automatic dosing unit for Alumina suspension dosing, Paper and cloth holding rings, DC drives etc
  • Silicon Carbide papers of various grits, Polishing Cloth of 10 " Dia, Lavigated Alumina, Diamond Paste 8, 6, 3, 1, 1/4 Micron, Aerosol Spray Bottle for polishing
  • Power Supply - 230 V AC 50 Hz

Other Model Automatic Metallography Single Disc Polishing Machine:


Model: CPM-A

Similar machine as above but with single disc

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Spectro-polishing Machine:


Model: CPM-S

Specially designed machine for preparing (grinding) of sample intended for spectro-analysis. Grinding disc driven by high torque 2HP motor to give quick grinding of large samples as well. In-built suction system will take care of heavy burr generated during grinding and holding paper

Quick Overview:

  • Grinding Motor - 2 HP, 415V/50/3/AC supply, Suction Motor - 1 HP 415/50/3/AC supply
  • Grinding Disc - 350 mm, made of Al, Speed - 3000 RPM
  • Operation Panel - Individual starter and the isolation switch with 3 Phase indicators
  • Braking System - Horse shoe brake
  • Storage rack for consumables
  • Optional Accessories and consumables Electrical components, horse shoe brake, grinding discs etc

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